talking about cast aluminum condensate boiler heating software

Boiler sizing - DoItYourself.com Community Forums

May 15, 2008 · I used heat loss models that I found on web sites for Crown Boiler and Weil-McLain to determine boiler size. In each case, I came up with a number of approximately 140,000 therms. The two heating contractors that are bidding on the job have come up with boiler sizes of 160,900 (Buderus GB 145) and 227,500 to 232,00 BTU's (Peerless MI-08 and

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Condensate pipe from boiler goes straight into soil stack

May 22, 2015 · it all boils down to workmanship diymoststuff, if its ouside it should be 32mm pipe falling all the way to the soilpipe and lagged, but we often see 3/4 overflow pipe without lagging, the boiler condensate trap is enough but many plumbers will use a dry trap as well to be sure of preventing smells,

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Condensing Boilers in Primary Variable Flow Piping Systems

• Boiler turndown of no benefit if it exceeds system turndown. Plus, modular boiler configurations collectively have a higher turndown ratio • Similarly, boiler minimum flow requirements limit ability to take advantage of high boiler turndown. Once flow is at minimum, further turndown of boiler will force a

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CAST-ALUMINUM CONDENSING WATER BOILER

Dec 21, 2001 · cast aluminum heat exchanger with low pressure drop, hot surface ignition (HSI) boiler control and a combination high limit/low water cut off control. The stainless steel premix burner provides corrosion resistance and longevity. The Q90 is a sealed combustion boiler and includes an induced draft blower with adjustable

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Best Practices in Modern Hydronic Heating - AN OVERVIEW

These boilers use stainless steel or aluminum heat exchangers that can withstand the corrosive nature of condensed flue gases. (pH ≤ 4.0) Mod/con boilers use a variable speed combustion air blower and proportional gas valve to regulate the rate of combustion. Typical range of modulation (20 - ). • Wall hung • Free standing on floor

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What is a Condensate Pipe? | A Detailed Guide | Boilerhut

Condensing boilers are water heaters fueled by gas or oil. They achieve high efficiency (typically greater than 90% on the higher heating value) by condensing water vapour in the exhaust gases and so recovering its latent heat of vaporisation, which would otherwise have been wasted.This condensed vapour leaves the system in liquid form, via a drain.

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Aluminum HX, Condensate and Corrosion Heating Help: The Wall

Apr 17, 2009 · As an observation It seems like when the aluminum boiler fails its always the aluminum and PH or glycol, stainless steel was the chlorine or flow rate, copper was flow or condensation, cast iron was flow, condensation or thermal shock. Every boiler material and design that I know of is going to have its benefits and weaknesses.

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4 Ways to Wreck Your Boiler - Facilities Management Insights

Sep 14, 2020 · Boilers designed for condensing operation use acid-resistant materials like stainless steel and aluminum in their heat exchangers and design them to direct the condensate to drain. Boilers not designed for condensing operation depend on the combustion gasses to always remain above the dew point so that condensate does not occur at all, or is

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Aluminum Boilers and Water Treatment

Have questions about aluminum boilers and water treatment programs? CLICK HERE or on the green button below or Call Jim Clarke at 301-721-2663 (301-721-BOND) or email [email protected] Boilers manufactured with aluminum heat transfer

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Stainless Steel Heat Exchangers vs Aluminum Heat Exchangers

aluminum oxides that can build up and clog the condensate line. If not properly maintained, the glycol solution in aluminum heat exchangers will degrade, corroding the aluminum and creating grey goo in the condensate trap. Stainless steel heat exchangers are much cleaner internally, with none of the grey goo produced by aluminum.

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Functions | ASHRAE 6.1 Hydronic and Steam Equipment and

Excluding special and unusual fluids, materials, and methods, a boiler is a cast-iron, carbon or stainless steel, aluminum, or copper pressure vessel heat exchanger designed to (1) burn fossil fuels (or use electric current) and (2) transfer the released heat to water (in water boilers) or to water and steam (in steam boilers).

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Practical Strategies For Condensing Boiler Retrofits

Aug 06, 2017 · Condensing boilers can be constructed of different materials, typically stainless steel or cast aluminum, and have varying operational requirements. Low-mass condensing boilers, defined as having 20 gallons per 1,000 MBH or less of water volume, often require constant flow rates, while high-mass boilers with 50-gallons per 1,000 MBH or more of

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Boilers and Indirect Water Heaters - Dunkirk Boilers

Q90-100 Series IV boilers feature cast aluminum heat exchangers which transfer heat three times faster with greater thermal conductivity than conventional cast iron. Cast aluminum produces Valve, Boiler Drain Valve and Condensate Drain with built in trap. oPTIonS n Central Heating Pump (Taco 007 or Grundfos UP15-42F)

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Protecting Boilers Against Flue Gas Condensation | 2017-08

Feb 26, 2018 · •High efficiency stainless steel boilers have a maximum allowable working temp (MAWT) of 200F or 210F • Cast aluminum MAWT 200F • Cast iron MAWT 240F or 250F • Steel boilers MAWT 250F • Copper fin tube boilers MAWT 210 -250F • The dial range of your manual reset high limit control cannot exceed the MAWT of the boiler.

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Buderus GB142 multiple corrosion issues. Heating

Aug 10, 2019 · Aluminum, stainless, you have no warranty out of the box if the fill water doesn't meet the manufacturers spec. Brand is not always the reason boilers fail. 65 brands of mod cons on the market, look for brands that are common and supported in your area. Lochinvar, NTI, HTP, IBC, US Boiler, Utica, are just a few of the well know brands.

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Section 23 22 13 - STEAM AND CONDENSATE HEATING

STEAM AND CONDENSATE HEATING PIPING. Boiler plant and outside steam distribution piping is covered in specification Section 33 63 00, STEAM ENERGY DISTRIBUTION and Section 23 21 11, BOILER PLANT PIPING SYSTEMS. Cast aluminum, NEMA 4 (watertight) enclosure, 15 mm (1/2 inch) NPT conduit hub, SPST switch rated 20 amps at 480 volts ac, with

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GWB9 GAS-FIRED, DIRECT VENT, CONDENSING, HOT WATER

cast aluminum boiler sections. A revolutionary cast aluminum heat exchanger means better heat transfer and thermal storage than similarly sized cast iron boilers, which results in higher efficiency. The heating system water absorbs large amounts of heat from the cast aluminum heat exchanger, cooling the flue gases and causing condensation.

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Primary/Secondary Piping of Cast Iron Boilers: Should We

Sep 22, 2020 · Stainless steel and aluminum boilers are designed to handle low boiler return temperatures. Cast iron, on the other hand, is not well equipped to handle the same cold return water. Furthermore, over time, the resulting condensation will ruin the heat exchanger and flue piping. I used to have my technicians come to me after an install of a cast

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Trouble with Bryant aluminum boiler. Heating Help: The Wall

Apr 01, 2018 · So I'm checking it over, the 1/2" condensate line if the bottom of the exhaust is full and the condensate pump is dry. I took apart the condensate lines, the exhaust goes back in to the boiler and tees in with the line coming off the bottom of the boiler and goes to a contraption of a barb fitting threaded into 1/2" pic, which runs to the cond

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CAST-ALUMINUM CONDENSING WATER BOILER

Dec 21, 2001 · Condensate Drain 1/2 NPT ELECTRICAL 120 V ac, 60 hertz, 1 phase, less than 12 amps (15 amp circuit recommended) STANDARD EQUIPMENT Boiler Control Module: HSI Integrated Boiler Control. Combination Hydrolevel High Limit and LWCO with boiler water temperature reset feature. Heat Exchanger: Cast Aluminum Heat Exchanger

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